Disc Vacuum Filter
Capacity: 0.85-1.2 t/h·m² (Different material processing capacity is different)
Application: Disc vacuum filter is suitable for fine material filtration and dehydration of fine tailings and non-ferrous metal concentrates in mineral processing plants and can also be used for sewage, sludge, and solid-liquid separation processing in metallurgy, chemical industry, petroleum, and sewage treatment industutry.
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Introduction of disc vacuum filter
Our disc vacuum filter adopts a polyurethane or industrial polypropylene filter plate, which is lightweight and corrosion-resistant. It is an excellent filter equipment for continuous tailings filtration and dehydration in non-ferrous metal and non-metal beneficiation. Through vacuum adsorption and filter cloth filtration, it can dehydrate and dry mineral and chemical slurries. It is widely used in dewatering equipment for fine particles and highly viscous materials. Aiming at the characteristics of the high density of metal minerals, fast settling, and strong impact of filtrate-containing solid particles on the filter tube, JXSC has optimized the overall performance and reliability of each component of the vacuum disc filter. It can efficiently separate the solid particles from the slurry, fully guarantee the excellent dehydration index of the metal minerals in the solid-liquid separation and improve the ore grade.
We also provide ceramic filters, which use microporous ceramics as filter media, saving more than 90% energy consumption. The panel is covered with 3-5 micron pores, more suitable for tailings or finer mineral powder dehydration. It can resist almost all temperatures and has a long service life. Both are a new type of high-efficiency and energy-saving filter equipment. It has core advantages such as large processing capacity, high degree of automation, low moisture content of filter cake (up to 10%), etc. Its modular design, regional vacuum control and corrosion-resistant structure make it a benchmark equipment in the field of mineral dehydration.
Working principle of Disc Vacuum Filter
The components of the disc vacuum filter include filter disc, vacuum system, suspended matter supply system, filter cake cleaning system and slag discharge system, etc. Filter discs typically consist of flat or uneven filter media (usually fine-pore filter cloth or membrane) that trap solid particles or suspended matter while allowing liquid to pass through. Start spinning at low speed to ensure the liquid is evenly coated on the filter media when operating. The material flows into the center of the filter disc from the feed pipe, and the solid particles remain on the surface of the filter medium to form a filter cake. At the same time, the clarified liquid enters the collecting tank or pipeline below through the filter medium. Through the rotation of the filter disc, the filter cake can be continuously formed and removed, realizing a continuous solid-liquid separation process.
why choose JXSC Disc Vacuum Filter
Features & advantages of Disc Vacuum Filter
1. Widely used in many fields and industries such as mining, environmental protection, chemical industry, food, pharmaceuticals, etc., to achieve technical requirements such as solid-liquid separation, concentration and dehydration;
2. Automatic variable speed strong stirring, reliable shaft end seal, wear-resistant and durable;
3. Sturdy structure, smooth operation of the filter plate; high strength filter fan, large porosity;
4. High-strength filter cloth with smooth surface, high cake unloading rate and long service life;
5. Reduce wastewater discharge, achieve sludge dehydration and volume reduction treatment, and at the same time realize water recovery and recycling;
6. High finished product quality, waste reduction and building a friendly beneficiation environment.
models & specifications
Filter tray diameter(mm) | filtration area | Filter tray quantity(m²) | power of main spindle motor | power of stirring motor(kw) | Discharge method | Length(mm) | Width(mm) | Height(mm) | Processing Capacity(t/h·m²) |
2100 | 10 | 2 | 2.2 | 3 | Blowback | 2535 | 2480 | 2690 | 0.85-1.2 |
15 | 3 | 2925 | |||||||
20 | 4 | 3 | 4 | 3315 | |||||
25 | 5 | 3705 | |||||||
30 | 6 | 4 | 5.5 | 4095 | |||||
35 | 7 | 4485 | |||||||
40 | 8 | 5.5 | 7.5 | 4875 | |||||
45 | 9 | 5265 | |||||||
50 | 10 | 5655 | |||||||
60 | 12 | 6435 | |||||||
3100 | 60 | 5 | 5.5 | 7.5 | Blowback | 4735 | 4280 | 3740 | 0.85-1.2 (Different material processing capacity is different) |
72 | 6 | 7.5 | 11 | 5235 | |||||
84 | 7 | 5735 | |||||||
96 | 8 | 11 | 15 | 6235 | |||||
108 | 9 | 6735 | |||||||
120 | 10 | 7235 |
Please get in touch with us for more models; it can also be customized!
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