Diamond Mining Process
Diamond mining process, also known as diamond wash plants, diamond processing plants, or diamond recovery plants, are specialized facilities designed for extracting and processing alluvial diamonds in rivers, beaches and diamond-rich deposits.
Diamond mining and processing primarily involve the use of specialized, energy-efficient, and environmentally friendly crushing, washing, and separation technologies, particularly suitable for extracting diamonds from kimberlite or alluvial deposits.
Diamond Processing Solutions
Diamonds often exist in the form of alluvial and also contain rock ore. A diamond processing plant is a facility used in the mining industry to separate diamonds from surrounding gravel or ore. Diamond processing solutions are usually achieved by crushing, washing, screening, dense media and jig separation, magnetic separation, etc.
Diamond Separation Process
1. Crushing: Once the diamond-bearing ore is collected, it is transported to the primary crusher. The primary crusher is responsible for reducing the size of the ore into smaller, more manageable pieces.
2. Scrubbing and screening: Scrubbing and sieving the raw material removes clay, mud, and other contaminants that may adhere to the diamonds, helping to break down the material and release the diamonds.
3. Separation process
- Jig separator uses the action of water flow and vibration, diamonds and heavier impurities settle to the bottom or heavier layers, while lighter impurities float above the water flow.
- Dense Media Separation(DMS)sorting uses a suspension medium (such as heavy liquid or magnetic liquid) as the sorting medium. The raw ore is soaked in the suspension medium, and diamonds and heavier impurities will settle to the bottom, while lighter impurities float above the suspension medium.
The specific choice of which process to use depends on the characteristics of the raw ore, the expected separation effect and economic considerations. These two processes can also be combined in practical applications to improve the sorting effect and efficiency.
4. Diamond recovery: The heavy fraction containing the diamonds is further processed to recover the diamonds. Various methods can be employed, including X-ray sorting, grease tables, and hand sorting, depending on the size and quality of the diamonds.
5. Final grading: Recovered diamonds are sorted according to size, shape, color and clarity. They may undergo further grading and evaluation to determine their value and potential use in the diamond market.
JXSC provide professional mineral processing equipment configuration and flow design for each diamond mine type. Contact our diamond processing experts now for technical consultation and quotation!
Diamond processing Plant
1. alluvial diamond wash plant
This alluvial diamond wash process plant is also used for washing and separation from kimberlite and other alluvial minerals.
Diamond wash plant process
- Feeding stage: First, use a vibrating feeder with sieve bars to remove large-sized stones.
- Washing stage: Smaller particles enter the trommel scrubber to clean the diamond ore. The ore washing machine has two layers of screens of 2mm and 25mm, which mainly separate 2-25mm particles.
- Screening stage: Because the 2-25mm material is likely to be mixed with some particles of other sizes. Therefore, it is necessary to use a high-frequency vibrating screen to separate the 2-25mm material again and remove the -2mm and +25mm particles.
Note: If the material is not very sticky, the drum scrubber can be replaced with a trommel screen. If the concentrate needs to be concentrated, jig separators can be added later. Machine quantity is for reference only and depends on your production capacity. It is also possible to design a one-stop diamond washing plant (jig concentrator + trommel screen/rotary scrubber). →→Contact us to customize a suitable alluvial diamond wash plant solution tailored to your specific needs.
2. Rock Diamond Processing Plant
1). Feeding: An excavator or loader delivers raw ore into a hopper, where it is evenly fed into the No. 1 jaw crusher via a vibrating feeder equipped with a grizzly screen. Waste rock larger than 70mm is discharged directly to the waste rock pile via a belt conveyor.
2). Crushing and Screening: The discharge from the No. 1 jaw crusher passes through a belt conveyor onto a high-frequency vibrating screen. The screened ore is separated into particles of 0-2mm (for the slurry pool), 2-25mm (for the next stage), and particles larger than 25mm (for further crushing in the No. 2 jaw crusher before returning to the vibrating screen).
3). Diamond Recovery: The 2-25mm material screened by the vibrating screen passes through a transfer hopper and enters a jig concentrator, where the diamonds are recovered by gravity.
This complete diamond processing equipment set features streamlined configuration, strong adaptability, and low operating costs.→→Contact JXSC to design small to large rock diamond processing solutions based on the characteristics of the ore!
2. Alluvial & Rock Diamond Mining Process
- Feeding & primary crushing: Grid hopper, vibrating feeder, jaw crusher
- Washing and classification: rotary scrubber + vibrating screen
- Crushing and secondary screening: cone crusher, vibrating screen
- Dewatering and sorting: dewatering screen, jig
JXSC’s complete diamond processing plant utilizes multi-stage crushing and screening to ensure uniform particle size and maximize efficiency. Our production capacity is flexible and can be customized to your needs, such as 10tph, 50tph, 100tph, etc.→→Contact us for high-recovery, low-energy mixed diamond processing equipment configuration!
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