Wheeled Mobile Crusher & Screener
Road-legal for highway travel · Semi-trailer towing for relocation · Flexible and automated design
Applications: Wheeled mobile crushers and screeners are widely used in mining and quarrying, construction aggregate production, construction waste recycling, road construction, and other sectors. They are particularly suitable for operations on relatively level, paved, or compacted ground where project sites are dispersed, frequent relocation is required, and rapid deployment is essential.
Key Equipment: Options include vibrating feeders, vibrating screens, jaw crushers, hammer crushers, impact crushers, cone crushers, double-roll crushers, belt conveyors, etc.
What is a wheeled mobile crusher and screener?
Redefining Mobile Crushing and Screening — Integrated · Mobile · Intelligent
Wheeled mobile crusher & screener, also known as a tire-mounted mobile crusher or wheel-type mobile crushing plant. An integrated crushing and screening unit that mounts all core equipment—such as the feeders, crushers (jaw/ impact, cone, hammer type optional), vibrating screens, and conveyors—onto a single wheeled mobile chassis. Particularly suitable for small- to large-scale short-term, frequent relocation scenarios such as urban infrastructure, road engineering, aggregate production, quarries, and flat or gently sloping mining areas.
JXSC’s wheeled mobile crusher and screener is designed to address the three major pain points of traditional stationary crushing lines: slow setup, difficult relocation, and high transportation costs; and truly enables a “ready-to-use and ready-to-move” operational model. It can be configured with various crushing units to meet the requirements for coarse, medium, and fine crushing of varying hardness materials.
Key Features
- Integrated design: Feeding, crushing, screening, and conveying—fully integrated process.
- Wheeled chassis: Towable by truck, road-legal, and flexible for site relocation.
- Rapid deployment: Ready for operation within 1–2 hours of arrival; no infrastructure required.
- Modular configuration: Can operate as a standalone unit or in a multi-machine combination.
- Dual power (diesel/electric): Adaptable to various operating conditions, with or without grid power.
10-1000 TPH/Custom
Reduction in material transfer costs
≤1200 MM
Maximum ore/rock feeding size
30%+
Improvement in overall efficiency
30-50%
Reduction in material transfer costs
Wheeled Mobile Crusher & Screener Plant Flow
Fully automated end-to-end operations, from raw materials to finished aggregate.
Feeding
The vibrating feeder delivers material evenly and is equipped with a bar screen to pre-screen fine materials and soil, improving efficiency.
Primary Crushing
The jaw crusher performs coarse crushing on large rock. Accommodates feed material up to 1200 mm; discharge opening size is adjustable.
Secondary/Fine Crushing
Hammer/ impact/ cone crushers, or double-roll crushers are used to further crush the material to the final product particle size.
Screening & Conveying
Multi-deck (2-4 layers) vibrating screens perform size classification; oversized material is recirculated for re-crushing, forming a closed-loop circuit.
Which projects does this apply to?
Six Typical Application Scenarios · Highly Mobile and Flexible · On-site Machining (Complementary to tracked-type)
We Have Types of wheeled mobile crushing plants:
- Wheeled mobile jaw crusher
- Wheeled mobile hammer crusher
- Wheeled mobile cone crusher
- Wheeled mobile impact crusher
- Wheeled mobile roll crusher
- Wheeled mobile VSI sand maker
Applicable Scenarios:
- Recycling of urban construction waste
- Road renovation and expansion projects
- Relatively flat mining areas & quarries
- Industrial parks/factory construction
- Support for aggregate & ready-mixed concrete plants
- River channel & dredging (river pebbles, sand, and gravel)
Good venue · Frequent transitions · Limited budget · Tight schedule ⇒
Why Choose JXSC's Wheeled Mobile Crusher & Screener?
Comprehensive leadership across six key dimensions—enabling every ton of material to generate greater value.
Core Advantages
🚛 Rapid relocation and quick deployment:
It can simply be towed by a tractor unit, reaching speeds of up to 80 km/h on public roads, low relocation costs. Compared to stationary production lines, this wheeled mobile crushing and screening unit requires only minimal setup before entering operation, cutting the civil engineering and construction timeline by one to three months.
🔄 Flexible Relocation, Multi-Purpose Utility:
The wheeled chassis allows for highway towing by a tractor; with a tight turning radius, relocation costs are extremely low. A single unit can operate across multiple sites, significantly boosting asset utilization. Supports both open-loop and closed-loop modes.
🌿 Eco-friendly And Fully Compliant:
An enclosed crushing chamber, a spray dust suppression system, and a low-noise design are optional, ensuring emissions meet regulatory standards. Optional dual-power (diesel-electric) capability is available to meet requirements in areas with strict environmental regulations.
🔧 Versatile And Flexibly Configurable:
Compatible with various primary units, such as jaw crushers, impact crushers, cone crushers, and sand-making machines. It supports multiple process configurations, including “crushing before screening” or “screening before crushing,” handling coarse, medium, and fine crushing as well as sand making all-in-one machine.
💰 Reduce Overall Operating Costs:
With materials stationary and equipment mobile, infrastructure costs are eliminated, installation labor is reduced, and material handling expenses are lowered, thereby shortening the overall investment payback period. It has a simpler structure & lower maintenance costs.
📱 Smart Control for Labor and Effort Savings:
JXSC wheeled mobile crusher & screener can be equipped with an intelligent PLC control system, it supports one-touch start/stop, remote control, and automatic fault diagnosis. With a high level of automation, the entire line can be operated and monitored by just 1–2 people.
How to Customize and Design?
Customized equipment solutions tailored to your specific ore/rock characteristics and requirements.
①
Consultation & Material Evaluation
Assess material characteristics (hardness, moisture content, silt content), production capacity requirements, finished product specifications, and site conditions, and provide material crushing tests.
②
Equipment and Process Selection
Based on scale, scheduling, and product specifications, we select the appropriate primary crusher, screening stages, and conveying methods. Dust removal, iron removal, control system, and noise reduction system are optional.
③
Parameter Confirmation
Including feed opening dimensions, processing capacity, main unit power, screen layer, drive system, and transport dimensions. We also optimize the axle load distribution of wheeled chassis to ensure regulatory compliance for road transport.
④
Manufacturing, Delivery & Commissioning
Manufacturing proceeds according to the customized plan, followed by pre-delivery testing. On-site installation, commissioning, and training services are provided as required.
JXSC Design Mobile Crushing Plant
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Common Customization Options
| Customization Item | Options Available | Applicable Scenarios |
|---|---|---|
| Crushing Main Unit | Jaw Crusher / Impact Crusher / Cone Crusher / Roll Crusher/ VSI Crusher | Selected based on material hardness and product requirements |
| Crushing Stages | Single-stage / Two-stage / Three-stage | Determined by the required output particle size |
| Vibrating Screen Decks | 2-layer / 3-layer / 4-layer | Determined by the number of finished product specifications |
| Power System | All-electric drive / Diesel generator / Dual-mode (electric + diesel) | Selected based on on-site power supply conditions |
| Control System | Basic PLC / Intelligent Control / Remote Monitoring | Selected based on automation requirements |
| Iron Removal Device | Permanent magnetic separator / Electromagnetic separator | Recommended for construction waste, metal mining, etc. |
| Dust Suppression System | Spray dust suppression / Baghouse dust collector | Recommended for projects with strict environmental requirements |
| Travel Mechanism | Standard towing / Hydraulic steering towing | Selected based on relocation frequency and site conditions |
💡 Need a customized wheeled mobile crusher and screener plant?
Wheeled mobile crusher and screener stations are highly versatile, excelling in projects that require on-site crushing, flexible relocation, and rapid deployment. The coordinated operation of feeding, primary crushing, fine crushing, screening, and conveying ensures controllable output particle size, excellent particle shape, and continuous, efficient production. With core advantages including rapid startup, mobility, cost efficiency, and environmental friendliness. JXSC offers a comprehensive, customized service to ensure that every unit is precisely matched to your material characteristics, production capacity requirements, and site conditions.
FAQS
- Wheeled models prioritize cost-effectiveness, road mobility, and urban operation, with a lower price. Designed specifically for urban infrastructure, road construction, flat mining areas, and short- to medium-term projects requiring frequent relocation.
- Tracked models excel in all-terrain mobility and autonomous movement in complex environments, but come with higher costs. Suitable for complex terrains such as mountainous areas, muddy ground, and steep slopes.
- Projects located in urban areas, along roadways, or on flat terrain.
- Frequent relocation between job sites required.
- Limited budget; seeking a quick return on investment.
- Site surfaces are already paved or leveled.
It has a very wide range of applications. It can crush natural ores such as granite, basalt, river pebbles, limestone, and dolomite, and can also process construction waste like concrete blocks, brick and tile debris, and asphalt pavement. It can also be easily integrated into gold and iron ore processing plants. Furthermore, optimal crushing results can be achieved simply by selecting the appropriate primary crushers (jaw crusher, impact crusher, or cone crusher) based on the material’s hardness.
Excessive moisture may cause the screen mesh to clog; it is recommended that the moisture content be kept below 15% or that an anti-clogging device be installed.
- The electric version is suitable for sites with a stable power supply and offers lower costs.
- The diesel version is ideal for locations without electricity or for operations requiring frequent relocation.
The wheeled mobile crusher & screener is equipped with a standard or optional spray dust suppression system. Spray devices are installed at dust-generating points such as the feed inlet, crushing chamber outlet, and screening machine, which can effectively suppress more than 80% of dust. Additionally, the primary crusher features a low-noise design, ensuring noise levels meet environmental standards for operations in urban demolition sites and near residential areas.
- ① Material type and hardness (e.g., granite, limestone, construction waste);
- ② Maximum feed size (mm);
- ③ Target product size specifications and required proportions;
- ④ Expected hourly production capacity (t/h);
- ⑤ Availability of a power grid and voltage level at the site;
- ⑥ Site dimensions and height/width restrictions for access roads;
- ⑦ Requirements for auxiliary equipment such as iron removers or dust suppression spray systems.
Contact JXSC experts for the best configuration solutions and equipment factory direct quote.
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