40TPH Placer Chromite Beneficiation Upgrading Plant In Zimbabwe
We guarantee the high quality machine in the mineral processing industry, established in 40+ years of experience!
Project Info.
- Raw ore: alluvial/placer chromite ore containing low clay
- Capacity: 40 TPH (40 tons/per hour)
- Feed size: ≤100
- Output size: 0-2mm
- Location: Zimbabwe
Process
Washing – Screening – Gravity Separation – Magnetic Separation
process flow
40TPH Placer Chromite Beneficiation Upgrading Flow
This project is a customized 40-ton-per-hour placer chromite beneficiation and upgrading production line built by JXSC Mining Machinery Factory for a client in Zimbabwe. Addressing the characteristics of the local alluvial chromite ore—high impurity content and uniform distribution of valuable minerals—a combined process of “primary gravity separation + magnetic separation purification” is employed. This allows for efficient separation and recovery of chromite ore without the addition of chemical reagents, while also producing magnetite concentrate as a byproduct, balancing environmental friendliness and project profitability.
(1) Pre-screening and impurity removal:
A trommel screen is a washing and screening machine. It removes large particles of waste rock and soil larger than 2mm, preventing unnecessary energy consumption in subsequent processes.
(2) Pulp preparation and conveying:
Qualified materials smaller than 2mm are pumped into a slurry tank for preparation, forming a uniform slurry before being conveyed to the gravity separation unit.
(3) Spiral chutes roughing:
A gravity separation array consisting of 14 sets of spiral chutes utilizes the density difference between chromite and gangue minerals to achieve coarse enrichment. Low-value tailings are directly discharged from the system.
(Note: As per the client’s request, because their raw ore grade is high, only one stage of processing is required. If the raw ore grade is not high, we recommend using a two-stage spiral. The middling of the first stage will be pumped to the second stage for re-separation, to achieve a higher recovery ratio.)
(4) Magnetic Separation and Upgrading:
The rough concentrate produced by gravity separation is fed into a drum magnetic separator. Based on the differences in magnetic properties of different minerals, it produces directly marketable magnetite by-products and high-grade chromium concentrate, maximizing the utilization of mineral resources.
This 40TPH chromite beneficiation and upgrading plant is a mature and standardized solution developed specifically for the characteristics of placer chromite, enabling efficient and low-cost concentrate extraction. The occurrence of chromite ore, processing capacity requirements, and investment budgets vary across different regions. If you have needs for beneficiation plants for massive chromite ore, laterite, or other mixed chromite minerals, JXSC support customize a comprehensive chromite processing plant solution tailored to your ore testing reports, capacity requirements, site conditions, and other specific circumstances, maximizing your project’s return on investment.
Process Site
40TPH Placer Chromite Beneficiation Upgrading Plant Site
Highlight Of JXSC Design Chromite Beneficiation Upgrading Plant
√ Low operating costs: Utilizing a purely physical separation process, it consumes no chemical reagents, resulting in low energy consumption and infrequent replacement of vulnerable parts.
√ High overall returns: The combined gravity concentration and magnetic separation process achieves an overall recovery rate of over 85%. It also recovers magnetite concentrate that meets sales standards, increasing the project’s internal rate of return by 10% compared to traditional processes.
√ Strong adaptability to various scenarios: The equipment is wear-resistant and capable of withstanding harsh working conditions, requiring no complex supporting facilities. It is adaptable to the power supply and maintenance conditions in Africa, making project implementation easier.
√ Short commissioning cycle: The entire line uses modular, mature equipment, simplifying on-site installation and commissioning, helping customers quickly recoup their investment.
Main Equipment
Equipment List For 40TPH Placer Chromite Beneficiation Upgrading Plant
No. | Equipment Tiltle | Model | Details | Quantity |
1 | Trommel screen | JXSC-1545 | With Hopper, Drum size:1.5*4.5meters; Power: 11kw; Capacity:40tph; Screen mesh size: 2mm; Screen material: Stainless steel. | 1 |
2 | Slurry Pump | 4/3inches | Power: 11kw; Flow rate:100m3/h | 1 |
3 | Slurry Pump | 3/2inches | Power:7.5kw; Flow rate:45m3/h | 1 |
4 | Spiral Chute | 5LL-1200 | Outside dia:1200mm; Capacity:3t/h; Lateral slope:9°; Heigh :5230mm; Feeding size:0-2mm | 14 |
5 | Magnetic Separator | JXSC-618 | Shell Diameter: 600mm; Shell length:1800mm; Capacity:15-20tph; Feeding size:0-2mm; Power:2.2kw; Gauss:1000－1200GS | 1 |
Contact Us Now
Ask us about mineral processing configuration and equipment quote! (No job, No investment)
Notice:
- We only provide mineral processing equipment and solutions. Not buy and sell minerals/ ores/ materials.
- We do not recruit, don’t offer jobs, no rental/ leases, and are not interested in investments or partnerships.
- We value your privacy and keep your information safe.